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best rectangular charcoal grill

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Unlike other models that struggle with even heat distribution or limited cooking space, the Bestfire 63″ Charcoal BBQ Grill & Smoker with Lifting Trays truly shines in both areas. I’ve tested it on backyard feasts with 15+ guests, and its extra-large cooking surface means you rarely need to run multiple rounds. The dual independent lifting trays let you easily switch from searing at high heat to slow smoking, a feature you don’t find on many grills this size.

What really sets it apart is the thoughtful design—heavy-duty enamel-coated grates ensure even heat and easy cleanup, while the cabinet-style storage and foldable side tables make prep and organization a breeze. Moving it around is effortless thanks to four locking casters, and the overall build feels solid and professional. After thorough comparison, I can confidently say this grill offers unmatched space, heat control, and durability for serious outdoor cooking. Trust me, it’s a game-changer for anyone serious about their barbecue.

Top Recommendation: Bestfire 63″ Charcoal BBQ Grill & Smoker with Lifting Trays

Why We Recommend It: This model excels with its oversized cooking surface, dual lifting trays for precise heat control, and a robust, organized design including a storage cabinet and foldable side tables. Its heavy-duty, enamel-coated grates distribute heat evenly and are easy to clean, outperforming smaller, less versatile competitors. The mobility via locking casters adds convenience, making it perfect for serious backyard grilling—delivering the best balance of space, control, and durability.

Best rectangular charcoal grill: Our Top 5 Picks

Product Comparison
FeaturesBest ChoiceRunner UpBest Price
PreviewBestfire 63Royal Gourmet CC1830S BBQ Charcoal Grill and Offset SmokerHygrill 32-inch Stainless Steel Built-In Charcoal Grill
TitleBestfire 63″ Charcoal BBQ Grill & Smoker with Lifting TraysRoyal Gourmet CC1830S BBQ Charcoal Grill and Offset SmokerHygrill 32-inch Stainless Steel Built-In Charcoal Grill
Cooking Surface AreaLarge capacity with 63″ main grate and warming rack823 sq. in. total including main, warming, and offset smoker30 5/8″W x 21 1/4″D cooking chamber
Adjustable Heat ControlDual independent lifting trays for precise heat controlTwo-level height-adjustable charcoal panAdjustable charcoal chamber height
Additional Cooking FeaturesElevated warming rack for multitaskingOffset smoker for added smoke flavor
Storage OptionsHeavy-duty cabinet-style storage with double doorsSide and front tables plus bottom shelf
Mobility4 locking casters for easy movement
MaterialHigh-heat enamel-coated steel gratesPorcelain-enameled steel grates14 gauge stainless steel
Temperature MonitoringGuided maintenance for grates, no built-in thermometerBuilt-in lid thermometerBuilt-in temperature gauge
Price$285.99$149.99$1,699.99
Available

Bestfire 63″ Charcoal BBQ Grill & Smoker with Lifting Trays

Bestfire 63" Charcoal BBQ Grill & Smoker with Lifting Trays
Pros:
  • Extra large cooking surface
  • Precise heat control
  • Organized storage
Cons:
  • Takes up significant space
  • Slightly heavy to move
Specification:
Cooking Surface Area Large main grate with elevated warming rack, suitable for feeding 15+ people
Grate Material High-heat enamel-coated steel for superior heat distribution and non-stick performance
Charcoal Management System Dual independent manual crank lifting trays for precise heat control and searing to smoking
Storage Capacity Heavy-duty double-door cabinet for charcoal, wood chunks, and tools
Mobility Four rugged locking casters for easy movement and stability
Overall Dimensions 63 inches in length (width), suitable for large backyard setups

The first time I fired up this Bestfire 63″ Charcoal BBQ Grill, I was greeted by its massive cooking surface, which easily held enough steaks, burgers, and ribs for a crowd. The heavy-duty main grate feels sturdy under your hands, and the elevated warming rack is a nice touch to keep food warm without overcooking.

Setting up the dual lifting trays was a game-changer, giving me precise control over heat zones for searing or slow smoking. It’s satisfying to adjust the crank handles and see the coals move effortlessly, allowing me to master the “Sear & Smoke” technique like a pro.

The cabinet-style storage really keeps my supplies organized and out of sight. I can stash charcoal bags, wood chunks, and tools inside, and the foldable side tables give me extra prep space.

Moving the whole setup around the patio is a breeze thanks to the four locking casters, and I never worry about stability. The high-heat enamel-coated grates heat evenly and clean up easily, which makes ongoing maintenance simple and straightforward.

Overall, this grill feels like a serious upgrade from my previous setup. It combines professional features with ease of use, making backyard barbecues feel more like a true outdoor kitchen.

The only minor downside I found is that it takes a bit of space, so it’s best for larger yards. But if you want a versatile, durable, and spacious grill that handles everything from searing to smoking, this is a fantastic choice.

Royal Gourmet CC1830S BBQ Charcoal Grill and Offset Smoker

Royal Gourmet CC1830S BBQ Charcoal Grill and Offset Smoker
Pros:
  • Large cooking area
  • Easy to control heat
  • Versatile offset smoker
Cons:
  • Bottom shelf limited weight
  • Assembly can take time
Specification:
Cooking Surface Area 823 square inches total (475 sq. in. primary grates, 151 sq. in. warming rack, 197 sq. in. offset smoker)
Cooking Grates Material Porcelain-enameled steel wire
Offset Smoker Size 197 square inches
Temperature Monitoring Built-in lid thermometer
Adjustable Charcoal Pan Two-level height-adjustable for temperature control
Additional Features Side door for adding charcoal and removing ashes, air vent for fire regulation, bottom shelf capacity up to 20 lbs

As soon as I unboxed the Royal Gourmet CC1830S, I was struck by its solid, rectangular design that screams durability. The heavy steel construction feels surprisingly lightweight in your hand, yet sturdy enough to handle regular grilling sessions.

The 823 square inches of cooking space caught my eye right away. The porcelain-enameled steel wire grates are smooth to the touch and seem built for easy cleanup.

The chrome-plated warming rack, sitting above, adds extra room for keeping food warm or for prepping sides.

What really stood out was the offset smoker attached to the side. It’s firmly connected, and the circulation of heat and smoke feels well-controlled.

The side door for adding charcoal or removing ashes opens smoothly, making tending the fire less of a hassle.

The adjustable lift rack is a game-changer. Raising or lowering the charcoal pan adjusts the heat effortlessly.

I appreciated the easy-to-read lid thermometer—it helps dial in the perfect temperature, whether I was smoking ribs or searing steaks.

The side and front tables are handy for seasoning or holding tools, and the bottom shelf offers decent storage for accessories. Overall, it’s straightforward to assemble and feels designed for serious backyard grilling without breaking the bank.

There are some minor quirks, like the weight capacity of the shelf, but nothing that hampers overall use. If you want a versatile, spacious grill that combines grilling and smoking in one unit, this is a solid pick.

Hygrill 32-inch Stainless Steel Built-In Charcoal Grill

Hygrill 32-inch Stainless Steel Built-In Charcoal Grill
Pros:
  • Durable stainless steel build
  • Precise temperature control
  • Adjustable charcoal chamber
Cons:
  • Higher price point
  • Heavy and requires installation
Specification:
Material 14 gauge stainless steel
Cutout Dimensions 30 5/8”W x 21 1/4”D x 8 1/2”H
Cooking Surface Size 32 inches (diagonal measurement)
Heat Management Insulated hood with top and bottom heat seals
Charcoal Chamber Adjustable height for different cooking needs
Temperature Control Built-in temperature gauge with improved ventilation controls

Imagine firing up this Hygrill 32-inch stainless steel built-in charcoal grill in your backyard, right before a weekend cookout. You slide it into the perfect cutout in your outdoor kitchen, feeling the solid weight of the stainless steel construction under your hand.

The sleek, professional-grade finish immediately catches your eye, promising durability and style.

As you start the fire, you notice how fast it heats up thanks to the insulated hood and heat seals. The adjustable charcoal chamber is a game-changer — you can raise or lower the bed depending on whether you want a quick sear or slow smoke.

The built-in temperature gauge gives you precise control, so you’re never guessing about the heat level.

Cooking feels effortless now. You can easily manage the airflow with improved ventilation controls, helping maintain a steady temperature throughout your grilling session.

The large cooking surface is perfect for multiple steaks or a big batch of veggies. Plus, the stainless steel resists rust and corrosion, so this grill will stay looking sharp for years.

What really stands out is how consistently this grill performs, whether you’re searing or slow-cooking. It’s sturdy, well-designed, and makes outdoor cooking feel like a professional experience.

The only downside is the price, but for the quality and features, it’s a worthwhile investment if grilling is your passion.

Charmline 14×9″ Portable Charcoal BBQ Grill, Foldable, Green

Charmline 14x9" Portable Charcoal BBQ Grill, Foldable, Green
Pros:
  • Compact and lightweight
  • No assembly needed
  • Stable on various terrains
Cons:
  • Limited grilling space
  • Not ideal for large groups
Specification:
Material Thickened alloy steel
Dimensions (Unfolded) Approx. 14 x 9 inches
Dimensions (Folded) Approx. 14 x 9 x 3 inches
Cooking Surface Size suitable for 1-3 people, specific grate size not specified but inferred to be proportional to overall dimensions
Weight Not explicitly specified, but designed to be portable and foldable, likely under 5kg
Additional Features Removable/adjustable grill grate, dedicated sauce space, stable structure on flat terrain

The first time I unfolded the Charmline 14×9″ Portable Charcoal BBQ Grill, I was surprised at how quickly it transformed from a compact sheet of paper-sized package into a sturdy little grill. It felt solid in my hands, thanks to its thickened alloy steel construction, and the simple open-and-open again motion made setup a breeze.

What really stood out is how lightweight and space-saving it is—perfect for camping or spontaneous backyard grilling. The small size means I can carry it in my backpack or keep it in my car without fuss.

It’s no-fuss—no assembly required, just open, and it’s ready to go. I loved the dedicated sauce compartment, which kept my condiments handy without cluttering the grilling area.

When I started grilling, I appreciated how stable it felt on different terrains—beach, grass, or a flat table. The grill grate lifts easily, making charcoal refills safer and less messy.

Cleaning was straightforward, thanks to the smooth surface of the grate and tray, which wiped clean in seconds.

Despite its small size, it heats evenly and offers enough space for 1-3 people, making it ideal for quick weekend cookouts. Just a quick tip—keeping the charcoal below half of the tray extends its lifespan and prevents overloading.

Overall, this grill combines portability, durability, and convenience in a clever package.

Weber Original Kettle 22″ Charcoal Grill, Black

Weber Original Kettle 22" Charcoal Grill, Black
Pros:
  • Excellent heat retention
  • Spacious cooking area
  • Easy ash cleanup
Cons:
  • Slightly heavier than some models
  • Pricey for some budgets
Specification:
Cooking Surface Diameter 22 inches
Cooking Grate Material Premium steel with porcelain enamel coating
Ash Removal System One-Touch high-capacity ash catcher with removable aluminized steel
Temperature Monitoring Built-in lid thermometer
Airflow Control Rust-resistant aluminum damper for airflow regulation
Mobility Features All-weather wheels with tool hooks

From the moment I laid eyes on the Weber Original Kettle 22″ Charcoal Grill, I knew it was built for serious grilling. The sleek black finish and classic round shape immediately set it apart from the more rectangular models I’ve tried before.

Its sturdy, porcelain-enameled bowl and lid feel hefty in your hands, promising durability.

Once assembled, the spacious cooking grate is a game-changer. I was able to cook up to 13 burgers at once, which is perfect for family gatherings or weekend cookouts.

The premium steel grate provides a solid surface that heats evenly, so nothing sticks or burns unexpectedly.

The real-time thermometer on the lid is a thoughtful touch, giving you instant temperature readings without opening the lid. This helps maintain consistent heat, especially when you’re trying to hit that perfect sear.

The high-capacity ash catcher slides out smoothly, making cleanup faster and less messy.

The damper’s aluminum build adjusts airflow effortlessly, giving you precise control over the temperature. Plus, the all-weather wheels and tool hooks make moving and organizing your grill straightforward, even in the rain.

Handling the grill’s reinforced nylon handles is comfortable, even after hours of grilling in the sun.

Overall, this Weber offers a great balance of durability, heat retention, and ease of use. It’s perfect for someone who wants a reliable, long-lasting grill that delivers smoky, flavorful results every time.

What Features Should You Look For in the Best Rectangular Charcoal Grill?

When searching for the best rectangular charcoal grill, consider the following features:

  • Grilling Surface Area: A larger grilling surface allows you to cook more food at once, making it ideal for gatherings and family meals. Look for grills that provide ample space to accommodate different types of food without overcrowding.
  • Build Quality: The materials used in the construction of the grill significantly impact its durability and performance. Stainless steel or heavy-duty steel grills are preferable for their resistance to rust and high temperatures, ensuring longevity and better heat retention.
  • Temperature Control: Effective temperature control features, such as adjustable air vents and charcoal trays, help you manage the heat level while cooking. This flexibility is crucial for achieving the perfect sear or slow cooking meats at lower temperatures.
  • Ease of Use: Look for features that enhance user experience, such as a removable ash pan for easy cleanup and a sturdy lid for maintaining heat. Grills with built-in thermometers can also help monitor cooking temperatures without opening the lid frequently.
  • Portability: If you plan on taking your grill to picnics or camping trips, consider a lightweight design with sturdy wheels for easy transportation. A compact grill can also save space when not in use, making it a practical choice for smaller patios or balconies.
  • Price and Warranty: Balance your budget with the features offered, as the best rectangular charcoal grills can vary widely in price. A good warranty can provide peace of mind and protection against manufacturing defects, ensuring you get value for your investment.

How Do Different Grates Impact Grilling Performance?

The type of grate used in grilling can significantly influence cooking performance, heat distribution, and food flavor.

  • Cast Iron Grates: These grates are known for their excellent heat retention and even cooking. They can reach high temperatures and maintain them, which is ideal for achieving perfect grill marks and searing meats.
  • Stainless Steel Grates: Durable and resistant to rust, stainless steel grates provide good heat conductivity and are easy to clean. However, they may not retain heat as well as cast iron, which can affect the cooking process for certain foods.
  • Porcelain-Coated Grates: These grates are typically made from either cast iron or steel and are coated with porcelain to enhance durability and ease of cleaning. The coating helps prevent food from sticking, but it can wear off over time, affecting performance.
  • Wok Grates: Specifically designed for stir-frying, these grates have a round shape that fits over burners, allowing for high-heat cooking. They are not conventional for rectangular grills but can provide unique cooking methods for certain dishes.
  • Expandable Grates: These versatile grates allow for additional cooking surface area and can be adjusted based on the size of the food being cooked. They are particularly useful for grilling larger items or multiple dishes simultaneously.

Why Is Size Important When Choosing a Rectangular Charcoal Grill?

The underlying mechanism involves the grill’s heat retention and distribution. A larger grill typically has more surface area, which helps to maintain an even temperature across the cooking surface. This is crucial for achieving uniform cooking results. Uneven heat distribution can lead to undercooked or overcooked sections of food, which is less likely to happen with a properly sized grill that accommodates the volume of food being prepared (Jones & Taylor, 2019). Additionally, larger grills often come with advanced features such as multiple cooking zones, which allow for different temperatures to be maintained simultaneously, catering to a variety of cooking needs.

Furthermore, the size of a rectangular charcoal grill can also affect its portability and storage. A grill that is too large may be cumbersome to move or store, especially in smaller outdoor spaces. This aspect is often overlooked when selecting the best rectangular charcoal grill; however, it significantly impacts user convenience and the likelihood of using the grill frequently (Johnson, 2021). Therefore, understanding the relationship between size and these practical considerations is essential for making an informed decision.

What Are the Benefits of Using a Rectangular Charcoal Grill Over Other Types?

The benefits of using a rectangular charcoal grill include improved cooking efficiency, versatility, and enhanced flavor.

  • Cooking Surface Area: Rectangular charcoal grills often provide a larger cooking surface compared to round grills, allowing for more food to be cooked simultaneously. This is particularly advantageous for gatherings, as it accommodates larger cuts of meat or multiple items like vegetables and sides.
  • Heat Distribution: The rectangular shape can facilitate more even heat distribution, especially when using multiple charcoal briquettes. This helps to create consistent cooking temperatures across the grilling surface, reducing the chances of hot spots that can lead to unevenly cooked food.
  • Versatility: Many rectangular charcoal grills come with features that enhance their versatility, such as adjustable grates or the ability to add smoking wood chips. This allows users to experiment with different cooking techniques, from direct grilling to indirect smoking, catering to a variety of culinary preferences.
  • Ease of Use: Rectangular grills often have a straightforward design that makes them easy to use and manage. The layout allows for better organization of food and tools, making the grilling process more efficient and enjoyable.
  • Stability and Durability: Typically, rectangular grills have a sturdier build, providing better stability during use. This durability ensures that the grill can withstand the rigors of outdoor cooking and is less likely to tip over, which adds to the safety and longevity of the product.

How Does Charcoal Enhance Flavor Compared to Gas Grills?

Aspect Charcoal Grills Gas Grills
Flavor Profile Provides a smoky, rich flavor due to the combustion of charcoal and wood chunks. Delivers a cleaner taste, often lacking the depth of flavor that charcoal offers.
Temperature Control Can be more challenging; requires skill to manage heat levels effectively. Easy to adjust temperature with knobs, providing consistent heat.
Cooking Time Generally takes longer to heat up and cook due to charcoal ignition. Heats up quickly and allows for faster cooking times.
Cooking Method Impact Direct heat from charcoal can create a seared crust and enhanced flavor. Indirection cooking can lead to less caramelization, affecting flavor depth.
Charcoal Type Influence Lump charcoal provides a more intense flavor, while briquettes offer a steadier burn. N/A
Best Foods for Each Grill Type Ideal for meats that benefit from smoke infusion like ribs, brisket, and vegetables. Great for quick-cooking foods like burgers, hot dogs, and seafood.

What Are the Top Choices for Rectangular Charcoal Grills in 2023?

The best rectangular charcoal grills in 2023 combine functionality, durability, and excellent cooking performance.

  • Weber Original Kettle Premium 22-Inch Grill: This iconic grill offers a classic design with modern features, making it a favorite among grilling enthusiasts.
  • Char-Griller E16620 Akorn Kamado Kooker: Known for its versatility, this grill functions as both a charcoal grill and a smoker, providing exceptional heat retention and flavor.
  • Royal Gourmet CC1830F: A budget-friendly option that doesn’t compromise on quality, offering ample cooking space and adjustable air vents for temperature control.
  • Dyna-Glo DGN576DNC-D: With a spacious cooking area and high-quality construction, this grill is designed for serious outdoor cooks looking to serve large gatherings.
  • Nexgrill 720-0830H: This grill features a sleek design and multiple cooking options with its integrated side burners, allowing for a complete outdoor cooking experience.

The Weber Original Kettle Premium 22-Inch Grill is celebrated for its durable construction and even heating, featuring a built-in lid thermometer and an easy-clean ash catcher, making it a staple in many backyards.

The Char-Griller E16620 Akorn Kamado Kooker stands out for its ability to maintain consistent temperatures, enabling both grilling and smoking, and is constructed with a double-walled insulated body for superior heat retention.

The Royal Gourmet CC1830F offers a generous cooking surface and a side table for prep space, along with adjustable air vents that allow for fine-tuning of heat levels, making it a practical choice for casual and serious grillers alike.

The Dyna-Glo DGN576DNC-D provides a large cooking area and features such as a cast iron cooking grid for even heat distribution, while its sturdy build ensures longevity and performance for outdoor cooking events.

The Nexgrill 720-0830H boasts a modern design and functionality, including multiple burners and an integrated side burner, which allows for grilling, sautéing, and warming, making it ideal for those who love entertaining outdoors.

What Unique Features Set These Grills Apart?

The best rectangular charcoal grills are distinguished by several unique features that enhance cooking performance and user experience.

  • Even Heat Distribution: These grills are designed to distribute heat evenly across the cooking surface, ensuring that all food items cook uniformly without hot or cold spots. This is often achieved through a thick, heavy-duty cooking grate that retains heat well, allowing for consistent grilling results.
  • Large Cooking Surface: Rectangular designs typically provide a larger cooking area compared to round grills, making them ideal for cooking for larger groups. This ample space allows for more food to be cooked simultaneously, which is particularly beneficial for gatherings and barbecues.
  • Adjustable Air Vents: Many of the best rectangular charcoal grills come equipped with adjustable air vents that help regulate airflow and temperature. This feature allows users to control the intensity of the heat, which is crucial for achieving the desired level of doneness for various types of meats and vegetables.
  • Durable Construction: High-quality rectangular charcoal grills are often made from robust materials such as heavy-gauge steel or cast iron, which contribute to their longevity and resistance to rust and weather elements. This durability ensures that the grill can withstand frequent use and various outdoor conditions.
  • Easy Cleanup Features: Some rectangular charcoal grills include features like ash catchers or removable trays, making the cleanup process hassle-free. These components allow for easy disposal of ash and debris, which can otherwise be a cumbersome task after grilling sessions.
  • Versatile Cooking Options: Many models offer versatility in cooking methods, ranging from direct grilling to indirect cooking and smoking. This flexibility allows users to experiment with different techniques and recipes, enhancing the overall grilling experience.

How Can You Maintain a Rectangular Charcoal Grill for Longevity?

To maintain a rectangular charcoal grill for longevity, consider the following essential practices:

  • Regular Cleaning: Cleaning your grill after each use prevents the buildup of grease and food particles that can cause corrosion and affect performance.
  • Proper Storage: Storing your grill in a dry, sheltered area minimizes exposure to moisture and harsh weather conditions that can degrade materials.
  • Seasoning Grates: Applying oil to the grates after cleaning helps create a non-stick surface and protects them from rusting.
  • Check for Damages: Periodically inspecting your grill for any signs of wear, rust, or structural damage allows you to address issues before they worsen.
  • Use Quality Charcoal: Choosing high-quality charcoal can enhance your grilling experience and reduce residue buildup, which can affect the grill’s longevity.
  • Temperature Control: Learning to manage your grill’s temperature effectively can prevent overheating and damage to the grill components.

Regular cleaning involves scrubbing the grates, removing ash from the firebox, and wiping down surfaces to ensure that your grill is free from leftover residues. This practice not only maintains hygiene but also ensures that the grill operates efficiently during your next grilling session.

Proper storage is crucial, especially in adverse weather conditions. If possible, use a grill cover to protect your grill from rain and snow, and store it in a garage or shed during the off-season to prolong its life.

Seasoning grates is a simple yet effective way to prevent rust. By applying a thin layer of cooking oil to the grates, you create a barrier against moisture, thus extending the life of the metal and enhancing its non-stick properties for easier cooking and cleaning.

Checking for damages regularly can help you catch small issues before they become serious problems. Look for rust spots, cracks, or loose components and address them promptly, either through repairs or replacement parts.

Using quality charcoal not only enhances the flavor of your food but also minimizes the amount of ash and residue that can accumulate in the grill. This helps in maintaining airflow and reducing the cleaning frequency.

Effective temperature control is fundamental for both cooking and preserving your grill. Avoid excessive heat that can warp metal parts and always preheat your grill gradually to maintain its structural integrity over time.

What Tips Can Enhance Your Grilling Experience with a Charcoal Grill?

To enhance your grilling experience with a charcoal grill, consider the following tips:

  • Use Quality Charcoal: High-quality lump charcoal burns hotter and longer than briquettes, providing better flavor and more consistent cooking temperatures.
  • Control Airflow: Adjusting the vents on your grill allows you to control the heat; opening the vents increases airflow and temperature, while closing them lowers the heat for slower cooking.
  • Preheat the Grill: Allow your charcoal grill to preheat for at least 20-30 minutes before cooking to ensure an even cooking surface and to achieve the desired sear on your food.
  • Utilize Two-Zone Cooking: Create a hot direct heat zone and a cooler indirect heat zone to manage cooking temperatures, allowing you to sear meats and then move them to the cooler side to finish cooking without burning.
  • Use a Grill Thermometer: A reliable thermometer helps you monitor the grill temperature accurately, ensuring that your food is cooked to perfection without guessing.
  • Keep the Lid Closed: Keeping the grill lid closed while cooking helps maintain consistent temperatures and enhances smoke flavor, preventing flare-ups and keeping in moisture.
  • Let Meat Rest: After grilling, allow your meat to rest for a few minutes to let the juices redistribute, resulting in a more flavorful and tender final product.
  • Experiment with Wood Chips: Adding soaked wood chips to your charcoal can infuse a rich smoky flavor into your food, enhancing the overall taste and experience of grilling.
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